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Evidence Guide: MSFGG2009 - Fabricate and assemble frames

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSFGG2009 - Fabricate and assemble frames

What evidence can you provide to prove your understanding of each of the following citeria?

Identify work requirements and components

  1. Work requirements in the form of product to be fabricated and assembled, its use, specifications, components and attachments are identified from work instructions
  2. Australian Standards relating to glass components and products associated with the process are identified and complied with
  3. Work health and safety (WHS) requirements for fabrication and assembly of metal frames, including personal protective equipment, are observed throughout the work
  4. Components, attachments, materials and tools required for the fabrication and assembly are identified and their availability, suitability (in terms of size, quantity, finish and profile), quality and serviceability ascertained
  5. Tools, equipment and fasteners, fixing and joining devices suitable for the method of fixing are identified and the process for the fabrication and assembly of metal frames determined
Work requirements in the form of product to be fabricated and assembled, its use, specifications, components and attachments are identified from work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Australian Standards relating to glass components and products associated with the process are identified and complied with

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work health and safety (WHS) requirements for fabrication and assembly of metal frames, including personal protective equipment, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components, attachments, materials and tools required for the fabrication and assembly are identified and their availability, suitability (in terms of size, quantity, finish and profile), quality and serviceability ascertained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and fasteners, fixing and joining devices suitable for the method of fixing are identified and the process for the fabrication and assembly of metal frames determined

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for fabrication and assembly

  1. Work sequence is planned in a logical order to suit the product specifications and workplace procedures
  2. Tools, equipment, components, attachments and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition
  3. Required jigs are prepared or selected and checked for suitability for purpose
  4. Measurements are checked for accuracy, legibility and tolerance, and mating or directional marks noted and positioned
  5. Machines and equipment are set up in accordance with production objectives, manufacturer instructions and workplace procedures
Work sequence is planned in a logical order to suit the product specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment, components, attachments and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Required jigs are prepared or selected and checked for suitability for purpose

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Measurements are checked for accuracy, legibility and tolerance, and mating or directional marks noted and positioned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines and equipment are set up in accordance with production objectives, manufacturer instructions and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fabricate and assemble components

  1. Machines, tools and equipment are operated in accordance with manufacturer instructions and workplace procedures to produce components in conformance to specifications
  2. Components are laid out and frames assembled ensuring conformity to specifications, alignment and appropriate fastening
Machines, tools and equipment are operated in accordance with manufacturer instructions and workplace procedures to produce components in conformance to specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are laid out and frames assembled ensuring conformity to specifications, alignment and appropriate fastening

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work

  1. Completed frame is inspected to ensure compliance with quality standards and customer requirements
  2. Equipment is cleaned, inspected and stored in accordance with workplace procedures, with unserviceable items tagged, faults identified and appropriate personnel informed
  3. Work area is cleaned and rubbish disposed of, as appropriate
  4. Waste materials are removed from work area and disposed of in accordance with relevant statutory requirements and enterprise requirements
  5. Tools, equipment and unused materials are removed and stored appropriately
  6. Workplace documentation is completed in accordance with enterprise requirements
Completed frame is inspected to ensure compliance with quality standards and customer requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is cleaned, inspected and stored in accordance with workplace procedures, with unserviceable items tagged, faults identified and appropriate personnel informed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned and rubbish disposed of, as appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste materials are removed from work area and disposed of in accordance with relevant statutory requirements and enterprise requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and unused materials are removed and stored appropriately

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is completed in accordance with enterprise requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements and components

1.1

Work requirements in the form of product to be fabricated and assembled, its use, specifications, components and attachments are identified from work instructions

1.2

Australian Standards relating to glass components and products associated with the process are identified and complied with

1.3

Work health and safety (WHS) requirements for fabrication and assembly of metal frames, including personal protective equipment, are observed throughout the work

1.4

Components, attachments, materials and tools required for the fabrication and assembly are identified and their availability, suitability (in terms of size, quantity, finish and profile), quality and serviceability ascertained

1.5

Tools, equipment and fasteners, fixing and joining devices suitable for the method of fixing are identified and the process for the fabrication and assembly of metal frames determined

2

Prepare for fabrication and assembly

2.1

Work sequence is planned in a logical order to suit the product specifications and workplace procedures

2.2

Tools, equipment, components, attachments and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

2.3

Required jigs are prepared or selected and checked for suitability for purpose

2.4

Measurements are checked for accuracy, legibility and tolerance, and mating or directional marks noted and positioned

2.5

Machines and equipment are set up in accordance with production objectives, manufacturer instructions and workplace procedures

3

Fabricate and assemble components

3.1

Machines, tools and equipment are operated in accordance with manufacturer instructions and workplace procedures to produce components in conformance to specifications

3.2

Components are laid out and frames assembled ensuring conformity to specifications, alignment and appropriate fastening

4

Complete work

4.1

Completed frame is inspected to ensure compliance with quality standards and customer requirements

4.2

Equipment is cleaned, inspected and stored in accordance with workplace procedures, with unserviceable items tagged, faults identified and appropriate personnel informed

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Waste materials are removed from work area and disposed of in accordance with relevant statutory requirements and enterprise requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with enterprise requirements

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements and components

1.1

Work requirements in the form of product to be fabricated and assembled, its use, specifications, components and attachments are identified from work instructions

1.2

Australian Standards relating to glass components and products associated with the process are identified and complied with

1.3

Work health and safety (WHS) requirements for fabrication and assembly of metal frames, including personal protective equipment, are observed throughout the work

1.4

Components, attachments, materials and tools required for the fabrication and assembly are identified and their availability, suitability (in terms of size, quantity, finish and profile), quality and serviceability ascertained

1.5

Tools, equipment and fasteners, fixing and joining devices suitable for the method of fixing are identified and the process for the fabrication and assembly of metal frames determined

2

Prepare for fabrication and assembly

2.1

Work sequence is planned in a logical order to suit the product specifications and workplace procedures

2.2

Tools, equipment, components, attachments and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

2.3

Required jigs are prepared or selected and checked for suitability for purpose

2.4

Measurements are checked for accuracy, legibility and tolerance, and mating or directional marks noted and positioned

2.5

Machines and equipment are set up in accordance with production objectives, manufacturer instructions and workplace procedures

3

Fabricate and assemble components

3.1

Machines, tools and equipment are operated in accordance with manufacturer instructions and workplace procedures to produce components in conformance to specifications

3.2

Components are laid out and frames assembled ensuring conformity to specifications, alignment and appropriate fastening

4

Complete work

4.1

Completed frame is inspected to ensure compliance with quality standards and customer requirements

4.2

Equipment is cleaned, inspected and stored in accordance with workplace procedures, with unserviceable items tagged, faults identified and appropriate personnel informed

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Waste materials are removed from work area and disposed of in accordance with relevant statutory requirements and enterprise requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with enterprise requirements

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Complete work from product specification data sheets which may include fabricating frame and sash components, identifying and selecting necessary product materials

Identify, select and install component hardware, including:

weather seals

wheels

stays

hinges

guides

locks

Assemble metal, timber or uPVC frames, including:

gaskets

tapes

sealants

adhesives

fasteners

Reveal linings and flashings in accordance with AS 2047:2014 Windows in buildings - Selection and installation (Section 6)

Label and certify frames in accordance with AS 2047:2014 Windows in buildings - Selection and installation (Section 8)

Note, wherever Australia Standards are listed they apply at the time of publication, but the most current version (including amendments) or replacement versions are to be used.

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Work flow requirements in relation to frame production

Workplace safety system requirements related to the fabrication and assembly of metal, timber and uPVC frames

Operation of tools and equipment used in the fabrication and assembly process

Identification of equipment, processes and procedures

Relevant Australian Standards

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Fabrication and assembly includes:

selection of materials, components and attachments required for a frame, its fabrication and assembly prior to its installation

cutting

routing

milling

pressing

drilling

crimping

Materials include:

aluminium alloys and steel

timber and plastic-coated timber

uPVC and other composite materials

hardware

fasteners (screws and pop rivets)

plastics

sealants

tapes

vinyl

gaskets

timber reveals

Tools and equipment include:

assembly benches

drop and up-cut saws

pneumatic

hydraulic and manual presses

frame and sash tooling

copy routers

end millers

crimpers

electric and pneumatic powered drills and screwdrivers

pop rivet guns

pleuws guns

hand tools

Components are assembled using:

a jig (if required)

appropriate fastenings

appropriate tools and equipment

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

AS 2047:2014 Windows in buildings - Selection and installation

Note, wherever Australia Standards are listed they apply at the time of publication, but the most current version (including amendments) or replacement versions are to be used.